压缩的过程是用来增加细粉颗粒的体积密度，压缩过程会受到轧辊表面和直径,圆周速度、分离力或压力等的能力影响,粉末材料属性可以通过添加一个合适的粘结剂来提高,这样有利于颗粒之间更好的粘结,使生产的颗粒达到最小。
为什么要紧凑？Why to compact?
-
为了增加包装密度 To increase bulk density
-
为了以达到均匀的粒子大小 To achieve uniform particle sizes
-
为了提高溶解率和色散率 To improve solution and dispersion rates
-
为了达到更好的筛分造粒 To achieve better granulation of sieve analysis
-
为了降低过程成本 To reduce process cost
-
为了控制生产的尘埃 To control the production of dust
-
为了产生均匀的混合 To produce uniform blends or mixture
技术参数:
|
型号 Model |
KERC-200/50 (PLAIN MODEL) |
KERC-200/75 (PLAIN MODEL) |
KERC-200/100 (PLAIN MODEL) |
|
产出 Output* |
20 to 50 kgs / hour |
75 to 100 kgs./hr. |
100 to 250 kgs / hour |
|
辊尺寸 Roll size |
200 mm (dia) x 50 (w) |
200 mm (dia) x 75 (w) |
200 mm (dia) x 100 (w) |
|
辊速度 Roll speed (step pulley drive) |
5 to 25 rpm |
5 to 25 rpm |
5 to 25 rpm |
|
辊面 Roll Surface |
(a) Smooth (b) Corrugated |
(a) Smooth (b) Corrugated |
(a) Smooth (b) Corrugated |
|
|
(c) Knurled (d) Briquetted |
(c) Knurled (d) Briquetted |
(c) Knurled (d) Briquetted |
|
进给螺杆速度 Feed screw speed |
10 to 60 rpm |
10 to 60 rpm |
10 to 60 rpm |
|
辊驱动电机 Roll drive motor |
5 HP /960 rpm/415V/3 phase/ 50 Hz |
5 HP /960 rpm/415V/3 phase/ 50 Hz |
5 HP /960 rpm/415V/3 phase/ 50 Hz |
|
进给螺杆驱动电动机 Feed screw drive motor |
3 HP, 1440 RPM, 415V, 3 PH, 50 HZ |
3 HP, 1440 RPM, 415V, 3 PH, 50 HZ |
3 HP, 1440 RPM, 415V, 3 PH, 50 HZ |
|
外形尺寸 Overall dimensions (in mm) |
1060(W) x 1160(B) x 2030(H) |
1060(W) x 1160(B) x 2030(H) |
1060(W) x 1160(B) x 2030(H) |
|
净重 Net weight |
1500 kg |
1500 kg |
1500 kg |
|
产品尺寸 Case Dimension |
1420 x 1520 x 2280mm |
1420 x 1520 x 2280mm |
1420 x 1520 x 2280mm |
主要特点:
-
设计符合cGMP Design conformance to cGMP
-
普通模式的设计非常紧凑 Very compact design available in Plain Model.
-
给料机通过提供变速箱和进料螺杆之间的交流变量驱动和安全离合器驱动 Feeder Screw is driven through AC variable drive & Safety clutch provided between gearbox and feed screw.
-
压缩机由AISISS - 304材料制造，圆柱或圆锥形状,易于抛光 Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISISS- 304 quality material
-
压缩卷套筒是由合金钢和55 HRC 制造， 并且轴是键控的，这防止了轴向通过推力板和螺钉滑动 Compacting rolls sleeves are made out of Alloy steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
-
进给螺杆可通过手动液压泵拆卸，便于清洗 The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
-
铲土机装配可拆卸，便于清洗 Scrapper assembly also designed to dismantle for ease of cleaning.
-
变压器室使得粉末没有任何滑动或泄漏 Pre-compression chamber guides the powder without any slippage or leakage.
-
摇杆控制面板由开/关按钮组成，辊的正面/反面开关、电流表、转速表。提供进给螺杆和紧急停止使用的速度调节器等所有安全措施，额外的电源控制面板安装在主开关的机器上 Control panel with swing arm consisting of ON/OFF Push Buttons, Forward/Reverse switch, Ammeter, RPM indicator for roll and feed screw, speed regulator for feed screw and emergency stop with all safety measures are provided. Extra power control panel is fitted on the machine with main switch.
-
机器提供沟纹辊作为标准 Machine supplied with corrugated roll surface as Standard
可选特点:
-
水套式设计适合极热敏感产品 Water jacketed design for extremely heat sensitive products
-
SS 316浓缩机螺钉 SS 316 made pre-densifier screw
-
防火电动机 Flame proof motor
-
辊表面-光滑/滚花和砖块状的 Roll Surface-smooth/knurled and briquetted
